SC HR TI 1800 WITH BINDER

Key Features and Advantages

• Extreme Temperature Resistance: Withstands continuous heat up to 1800°C.
• Advanced Thermal Insulation: Minimizes heat loss and protects refractory substrates.
• Water-Based System: Environmentally friendly, low odor, and safe for confined spaces.
• Excellent Adhesion: Forms a strong bond with furnace bricks and refractory surfaces.
• Superior Scratch and Impact Resistance: Maintains integrity under thermal cycling.
• Corrosion Protection: Prevents oxidation and corrosion in condensation-prone environments.
• High Film Integrity: Matte texture ensures even heat distribution and structural stability.
• Easy Application: Brush-applied with simple on-site mixing process.

Applications

SC HRTI 1800 Water Base is designed for extreme high-temperature industrial applications, including:

• Furnace interiors and refractory bricks
• Kilns, ovens, and heat chambers
• Metallurgical and casting units
• Boilers, chimneys, and heat exchangers
• Foundries and power plants
• Thermal process industries requiring non-metallic heat protection

Application Procedure

1. Surface Preparation:
   Clean the furnace or oven interior thoroughly using sandpaper to remove dust, carbon, rust, and contaminants. Ensure the surface is completely dry before application.

2. Mixing Process:

   • Mix 100 ml of binder with 600 ml of water (1:6 ratio).

   • Stir well until uniform.

   • Add 1 kg of SC HRTI 1800 powder to the mixture.

   • Blend thoroughly to obtain a homogeneous, lump-free paste.

   • Prepare only the required quantity for each coat to prevent premature hardening.

3. Application:

   • Apply the first coat evenly using a brush.

   • Allow to air dry for 4 hours.

   • Apply a second coat after the first has dried.

   • For adequate film build-up (200 microns), apply an additional coat if coverage exceeds 12 sq. ft/kg.

4. Curing:

   • After application, let the coated surface air dry for 4 hours.

   • During the first furnace firing, increase the temperature gradually at 50°C per hour up to the desired operating temperature.

   • This controlled heating ensures full curing and optimal adhesion of the coating film.

Performance Highlights

• Maintains stability and adhesion up to 1800°C
• Resists cracking, peeling, or flaking after prolonged heat exposure
• Excellent resistance to condensation and corrosion
• Non-reactive under intense heat and chemical environments
• Demonstrated durability across multiple industrial furnace installations

Safety and Storage

• Store in a cool, dry area, away from direct sunlight.
• Keep containers tightly closed when not in use.
• Use protective gloves, mask, and eyewear during mixing and application.
• Avoid inhalation of dust or fumes.
• Dispose of residual material in accordance with local environmental regulations.

Disclaimer

Information presented herein is based on laboratory and field test data believed to be accurate. Since application conditions vary, users are advised to evaluate product suitability for their specific requirements. UGAM Technology assumes no liability for improper use or deviation from recommended procedures.